SecondaryTreatment

Secondary Treatment

Biological Wastewater Treatment

The core of secondary treatment: using microbial communities to remove dissolved organic matter and nutrients from wastewater.

What is Biological Treatment?

Biological wastewater treatment is the engineered application of natural microbial processes to remove biodegradable organic matter and nutrients from wastewater. It forms the core of secondary treatment as defined by the EU Urban Wastewater Treatment Directive (91/271/EEC).

The directive requires secondary treatment for all agglomerations above 2,000 population equivalents (PE), achieving minimum removal rates of 70–90% for BOD₅ and 75% for COD. For sensitive areas, additional nitrogen and phosphorus removal is mandated.

Aerial view of secondary clarifiers and activated sludge aeration basins at a biological wastewater treatment plant

Typical Design Parameters

>90%

BOD₅ Removal

EU UWWTD requirement

>75%

COD Removal

EU UWWTD minimum

4–12h

Hydraulic Retention Time

Typical for activated sludge

1.5–2.5kg O₂/kWh

Aeration Efficiency

Fine bubble diffusers

Process Categories

Aerobic Processes

Require dissolved oxygen. Microorganisms oxidize organic matter (BOD) and ammonia (nitrification). Main processes: activated sludge, MBBR, MBR, SBR. Typical DO requirement: 1.5–2.5 mg/L for BOD removal, >2.0 mg/L for nitrification.

Anoxic Processes

Absence of dissolved oxygen, but nitrate present as electron acceptor. Denitrifying bacteria convert NO₃⁻ to N₂ gas. Requires external or internal carbon source. Used for total nitrogen removal. Typical configurations: pre-anoxic, post-anoxic, or simultaneous.

Suspended Growth

Biomass is suspended in the mixed liquor (activated sludge, SBR, MBR). Characterized by MLSS concentration, SRT, and F/M ratio. Requires secondary clarification or membrane separation for solids–liquid separation.

Attached Growth

Biomass grows as biofilm on fixed or moving carrier media (MBBR, trickling filters, biofiltration). Not dependent on secondary clarification for biomass retention. Higher volumetric loading rates possible. Well-suited for retrofit applications.

Engineering Note

The choice between suspended and attached growth is not binary. Many modern plants combine both approaches — e.g., IFAS (Integrated Fixed-Film Activated Sludge) adds carrier media to existing activated sludge tanks to increase biological capacity without building new tanks.

Secondary Treatment Requirements

The EU UWWTD defines secondary treatment requirements based on agglomeration size and receiving water sensitivity:

Discharge Limits per EU UWWTD

ConditionPotential IssueWhat to Investigate
BOD₅≤ 25 mg/LMinimum 70–90% removal required
COD≤ 125 mg/LMinimum 75% removal required
TSS≤ 35 mg/LFor >10,000 PE; ≤60 mg/L for 2,000–10,000 PE
TN (sensitive areas)≤ 10–15 mg/LDepends on PE class (≥10,000 or ≥100,000)
TP (sensitive areas)≤ 1–2 mg/LDepends on PE class

Secondary Treatment Design

Designing a secondary treatment system requires understanding the relationship between load, volume, and performance. Key design parameters include:

0.05–0.15kg BOD/kg MLSS·d

F/M Ratio

Extended aeration range

10–25days

SRT for Nitrification

Temperature-dependent

2,000–4,500mg/L

MLSS

Conventional activated sludge

6–12hours

HRT

Typical for nutrient removal

Secondary Treatment Upgrade

When existing secondary treatment reaches its limits — whether through population growth, stricter regulations, or aging infrastructure — an upgrade assessment begins with understanding what is limiting performance.

Common upgrade pathways include adding carrier media (MBBR/IFAS) for biological capacity, membrane retrofits (MBR) for space-constrained sites, aeration upgrades for energy efficiency, and process reconfiguration for nitrogen removal.

Engineering Note

Before selecting a technology, define the problem. Is it hydraulic capacity? Biological capacity? Effluent quality? Energy? The answer determines the upgrade pathway. Start with data, not technology.

Frequently Asked Questions

Biological treatment cultivates microorganisms that consume biodegradable organic matter and nutrients as food. In suspended-growth systems (activated sludge) the biomass floats freely; in attached-growth systems (biofilm, MBBR) it grows on carriers. Oxygen is supplied by aeration so aerobic bacteria can oxidise organics into carbon dioxide, water and new biomass.

The Urban Wastewater Treatment Directive sets minimum secondary standards of BOD₅ 25 mg/L (or 70–90% reduction), COD 125 mg/L (75% reduction) and around 35 mg/L total suspended solids. Sensitive areas require additional nitrogen and phosphorus removal. These are the values in Directive (EU) 2024/3019.

Suspended-growth processes (conventional activated sludge, MBR) keep biomass in suspension and rely on clarifiers or membranes to separate it. Attached-growth processes (biofilm, MBBR) grow biomass on media that stay in the reactor, so they do not depend on sludge recirculation for biomass retention and can be robust to hydraulic peaks.

There is no single best process — it depends on load, temperature, footprint, target effluent quality and whether you are upgrading an existing plant. Activated sludge is proven and flexible, MBBR suits retrofits and capacity boosts, and MBR delivers high-quality effluent in a compact footprint. An engineering assessment matches the process to your constraints.

Engineering Assessment

Not sure what your plant needs?

Run a Secondary Treatment Engineering Assessment to identify process limitations and develop practical upgrade pathways.

Start Engineering Assessment
1Existing Plant→
2Process Data→
3Performance→
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5Target→
6Engineering Brief